全自动化

Condor Sigma 是全球唯一可以执行全自动化的推拉力测试机. 在左侧的影片, 你可以看见操作员将测试样品很容易的夹持在Condor Sigma机台上. 在她按下"开始"后, 机台开始透过测试样品上的标靶,执行自动定位,然后开始执行一系列的拉力和推力测试, 并把测试过程和结果同步展示在显示屏上.< /P>

在这个简单的例子,完全没有在表面产生任何的刮痕, 我们是如何在全自动化的 Condor Sigma上完成.

什么特色让Condor Sigma 可以如此完美的执行自动化功能?

Screenshot of automation run screen, in which one is able to analyze the data directly, in this example by boxplot and histogram
Screenshot of automation run screen, in which one is able to analyze the data directly, in this example by boxplot and histogram (click to zoom)
  • 定位精度可达0,5μm的重覆性
  • Automatic grading and advanced image processing
  • 大尺寸平台(370mm)以及智慧型Camera 对位,来执行大型样品的自动化测试
  • 高速平台(50mm/s)来确保高生产效率
  • 六合一旋转测试模塊可以轻易的切换6组独立测量模塊, 从10gf 到200kgf, 下压, 拉力, 推力
  • 1° 传感器旋转解析度和5μm 勾针的同心精度
  • 两个垂直独立的Camera 在固定位置, 结合高品质影像撷取系统,作为失效分级以及快速的标靶辨识对位
  • 超简单的自动化编辑软体, 允许简单快速的程式编辑和高自由度
  • 失效模式分级功能, 当机台还在测试中,操作员可专注在其他事情,. 当所有测试完成了, 失效模式可以快速展示给操作员来执行失效分级
  • 在自动化测试执行中, 测试结果可以即时提供给操作员做深入的分析
  • The unique electrically actuated USB Tweezers can be controlled from within the automation
  • Automatic wire detect functionality
  • Execute fiducials while programming
  • Program from tool position or camera
  • Matrix programming
Screenshot of automation programming structure
自动化程式架构画面

Automatic wire detect

As more and more companies are making the transition to automatic wire pull testing, the engineers are also finding out its limitations. On many products, the placement of wires is not consistent and simple automation programs will miss the wire or pull two wires at once. XYZTEC's Condor Sigma is the only bond tester in the world to overcome this problem with its automatic wire detect functionality: click to learn more. Contact us to see what is possible on your samples.

Schematic overview of the Condor Sigma integrated in a cabinet with a wafer handler
Schematic overview of the Condor Sigma W12 integrated in a cabinet with a wafer handler. XYZTEC has delivered Condor Sigma bond testers with various different wafer handler systems

Wafer handlers

Another form of automation is the integration with wafer handlers (Equipment Front End Module, EFEM). The Condor Sigma W12 inferfaces with various types of wafer handlers. Integration transforms the bond tester into a fully automated system.

Please contact us for more information and your specific wishes. We have experience with various wafer handler suppliers.

Automatic grading and advanced image processing

The Condor Sigma software can do automatic grading for ball shear testing. Using the advanced Halcon library and high resolution perpendicular cameras with smart lighting systems, we have achieved successful determinations of failure modes for several customers. The computer can accurately determine the percentages of brittle and ductile failures.

Screenshot of the advanced editor for Halcon; program to calculate ductile percentage in failure mode
Screenshot of the advanced editor for Halcon; program to calculate ductile percentage in failure mode

The same library is also used for advanced fiducial recognition for applications that have difficult and inconsistent fiducial marks or where no fiducial marks exist enabling other features to be used. The advanced shape recognition features of Halcon allow engineers to use separate color channels and several image filters. Image segmentation techniques can help to further isolate the unique features that the engineer is interested in. The result can be used as the basis for positioning correction (for example wire detect).

Execute fiducials while programming

The programming of an automation sequence just got a whole lot easier, with the possibility to execute fiducials during programming. Even if the sample has slightly moved or is replaced with a different sample, running the fiducials from the editor will ensure that added or changed test positions and commands are correct.

The green lines in this simple automation program have verified positions
The green lines in this simple automation program have verified positions

Program from camera

Automation programming can be done from the tool position or either of the camera systems on your Sigma. Another improvement is that it is now possible to check fiducials against multiple photos so that failed recognitions during the automation runs occur less often.

Screenshot of grading run setup
Screenshot of grading run setup (click to zoom)

它也可以在你的产品执行!

如果你有兴趣使用你的产品在 Condor Sigma上做自动化展示, 或更多想法在你们产品的做推拉力测试应用, 请在 今天联络我们!


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