{"id":29671,"date":"2021-04-15T11:08:46","date_gmt":"2021-04-15T09:08:46","guid":{"rendered":"https:\/\/www.xyztec.com\/?p=29671"},"modified":"2021-04-15T11:08:46","modified_gmt":"2021-04-15T09:08:46","slug":"tool-concentricity-correction-newsletter","status":"publish","type":"post","link":"https:\/\/www.xyztec.com\/ja\/tool-concentricity-correction-newsletter\/","title":{"rendered":"Tool concentricity for rotating pull hooks and shear tools"},"content":{"rendered":"<p>Even using the best production methods for sensors and tools, tolerance buildups are unavoidable. This can create tool concentricity imperfections. Nonconcentric tools can be a problem during automatic testing or testing narrow applications. In wire pull, hook concentricity is essential to ensure testing only the correct wire and avoid simultaneously pulling multiple wires.<\/p>\n<p>A Sigma bond tester comes with a software correction wizard to compensate for the tolerances and the concentricity during tool rotations for shear and pull tools. The software correction keeps the tool position constant when rotating, which is more consistent and accurate and can achieve eccentricities less than 5 \u00b5m.<\/p>\n<p><!--more--><\/p>\n<p>&nbsp;<\/p>\n<h2>Easy wizard to set up tool concentricity correction<\/h2>\n<p>There are 3 ways to set up the concentricity correction in the software sensor settings using an easy wizard and cameras. The wizard helps determine the tool dimensions and tool-position and measures the correction factor to compensate for the tolerances.<\/p>\n<p>&nbsp;<\/p>\n<h3>Manual alignment<\/h3>\n<p>Position the tool on a sharp corner or clear mark on the substrate to reach any rotation. Center the tool on the mark in 2 rotations on 0\u00b0 and 90\u00b0. The software calculates the correction factors to set the concentricity correction.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-29588\" src=\"https:\/\/www.xyztec.com\/wp-content\/uploads\/Manual-alignment-software-concentricity.jpg\" alt=\"Manual-alignment-software-concentricity\" width=\"600\" height=\"400\" \/><\/p>\n<p>&nbsp;<\/p>\n<h3>With imprint<\/h3>\n<p>An ideal and fast solution for shear tools is to create 2 clear imprints in soft clay to measure the tool concentricity. Manually align the virtual tool under the camera to match the tool-position with the imprints. The software calculates the correction factor.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-29544\" src=\"https:\/\/www.xyztec.com\/wp-content\/uploads\/Software-correction-imprint.jpg\" alt=\"Software-correction-imprint\" width=\"600\" height=\"400\" \/><\/p>\n<p>&nbsp;<\/p>\n<h3>Vision assisted correction<\/h3>\n<p>This option requires no manual overlay positioning but uses machine vision software to detect the imprint positions. Use the wizard to set the pad size, angle, start position, and distances between imprints. The Sigma automatically determines the correction factor.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-29611\" src=\"https:\/\/www.xyztec.com\/wp-content\/uploads\/Vision-assisted-correction.jpg\" alt=\"\" width=\"600\" height=\"400\" \/><\/p>\n<h2><\/h2>\n<p><a href=\"https:\/\/www.xyztec.com\/tool-concentricity-correction\/\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-16862 size-full\" src=\"https:\/\/www.xyztec.com\/wp-content\/uploads\/Read-more.png\" alt=\"Read more\" width=\"132\" height=\"48\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<h2>Game-changing automation capabilities<\/h2>\n<p>Software concentricity correction is just one of many <a href=\"https:\/\/www.xyztec.com\/features\/automation\/\">automation<\/a> options a Sigma has to offer. Eliminate human error and save production costs with our automation capabilities for loading, testing, and analyzing.<\/p>\n<p>&nbsp;<\/p>\n<h3>Automatic loading<\/h3>\n<ul class=\"bulletimg\">\n<li><a href=\"https:\/\/www.xyztec.com\/features\/automation\/handlers\/#handlers\">Robotic handling <\/a>ensures safe load and unload of applications and avoids handling errors and damage. We offer handlers for <a style=\"background-color: inherit;\" href=\"https:\/\/www.xyztec.com\/products\/sigma-efem\/\">Wafers (EFEM),\u00a0<\/a>w<span style=\"background-color: inherit;\">affle trays and <\/span><a style=\"background-color: inherit;\" href=\"https:\/\/www.xyztec.com\/products\/sigma-mag\/\">Magazines.<\/a><\/li>\n<\/ul>\n<h3><\/h3>\n<h3>Automatic testing<\/h3>\n<ul class=\"bulletimg\">\n<li>Easy programming of test sequences from the camera with the automation editor. Options for <a href=\"https:\/\/www.xyztec.com\/features\/automation\/easy-programming\/#matrix\">matrix selection<\/a>, <a href=\"https:\/\/www.xyztec.com\/features\/automation\/easy-programming\/#wafermap\">wafer map import<\/a>, and forms.<\/li>\n<li>Bring out the features of interest using a downward-looking, <a href=\"https:\/\/www.xyztec.com\/features\/automation\/smart-vision\/#cameras\">side view, or trinocular camera<\/a>, flexible illumination, and <a href=\"https:\/\/www.xyztec.com\/features\/automation\/smart-vision\/#imageprocessing\">image processing<\/a>.<\/li>\n<li>Tool alignment solutions for <a href=\"https:\/\/www.xyztec.com\/?p=29523\">concentric <\/a>and <a href=\"https:\/\/www.xyztec.com\/features\/automation\/tool-alignment\/#self-aligning-shear-tool\">self-aligning<\/a> tools, or customized hook<a href=\"https:\/\/www.xyztec.com\/features\/automation\/tool-alignment\/#deep-access\"> foot lengths<\/a> to test complex samples.<\/li>\n<li>Define recognizable shapes, patterns, or marks as a global or local reference using <a href=\"https:\/\/www.xyztec.com\/features\/automation\/fiducial-recognition\/\">fiducial recognition<\/a> for <a href=\"https:\/\/www.xyztec.com\/features\/automation\/fiducial-recognition\/#program-from-camera\">easy programming<\/a> and automation.<\/li>\n<li><a href=\"https:\/\/www.xyztec.com\/features\/automation\/wire-detection\/#tolerance-control\">Wire detection<\/a> recognizes components and fine pitch wires that are swept out of position due to process tolerances or part handling.<\/li>\n<\/ul>\n<h3><\/h3>\n<h3>Automatic analyzing<\/h3>\n<ul class=\"bulletimg\">\n<li>Evaluate the measurement results with an efficient <a href=\"https:\/\/www.xyztec.com\/features\/automation\/grading-run\/\">grading run<\/a>. A Sigma can also automatically determine failure modes with auto-grading.<\/li>\n<li>An optical inspection does the <a href=\"https:\/\/www.xyztec.com\/automatic-grading-without-any-assistance\/\">grading <\/a>automatically and calculates the area of bulk material remaining as a percentage of the whole.<\/li>\n<li><a href=\"https:\/\/www.xyztec.com\/features\/automation\/automated-optical-inspection\/\">Measurement <\/a>of a distance, length, width, height, or area in a captured image. Optional with AOI for filtering, segmentation, shape detection.<\/li>\n<li>Automatically store reports after measurements. We support <a href=\"https:\/\/www.xyztec.com\/features\/automation\/data-communications\/#data-export\">data export<\/a> to file, serial port, clipboard, and other protocols such as <a href=\"https:\/\/www.xyztec.com\/features\/automation\/data-communications\/#SECSGEM\">SECS\/GEM<\/a>.<\/li>\n<\/ul>\n<h3><\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-29618\" src=\"https:\/\/www.xyztec.com\/wp-content\/uploads\/Automation.png\" alt=\"Automation\" width=\"1597\" height=\"388\" \/><\/p>\n<h2><\/h2>\n<h2>Join our team!<\/h2>\n<h3 class=\"elementor-heading-title elementor-size-default\"><a href=\"https:\/\/www.xyztec.com\/about\/careers\/#Research-engineer\">Research Engineer &#8211; full time<\/a><\/h3>\n<p>Xyztec is looking for a Research Engineer in the short term to strengthen our team. Can you translate customer wishes into concepts? Do you strive to improve and further develop existing and new systems? Respond to this position now and contribute to the development of high-tech equipment for the major players in the semiconductor and automotive industry.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-29634 size-full\" src=\"https:\/\/www.xyztec.com\/wp-content\/uploads\/Vacature-Research-Engineer.jpg\" alt=\"Vacature-Research-Engineer\" width=\"1200\" height=\"628\" \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Even using the best production [&hellip;]<\/p>\n","protected":false},"author":18,"featured_media":29580,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[2969],"tags":[3859,3901,3900,3198,3894,3898,3897,3895,3892,3893,3899,3896,3866],"class_list":["post-29671","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-newsletters","tag-automatic-analyzing","tag-automatic-loading","tag-automatic-testing","tag-automation","tag-concentricity-correction","tag-eliminate-human-error","tag-join-our-team","tag-manual-alignment","tag-research-engineer","tag-rotating-tools","tag-save-production-costs","tag-vision-assisted-correction","tag-with-imprint"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Tool concentricity for rotating pull hooks and shear tools<\/title>\n<meta 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