全自動化

Condor Sigma 是全球唯一可以執行全自動化的推拉力測試機. 在左側的影片, 你可以看見操作員將測試樣品很容易的夾持在Condor Sigma機台上. 在她按下”開始”後, 機台開始透過測試樣品上的標靶,執行自動定位,然後開始執行一系列的拉力和推力測試, 並把測試過程和結果同步展示在螢幕上.

在這個簡單的例子,完全沒有在表面產生任何的刮痕, 我們是如何在全自動化的 Condor Sigma上完成.

什麼特色讓Condor Sigma 可以如此完美的執行自動化功能?

Screenshot of automation run screen, in which one is able to analyze the data directly, in this example by boxplot and histogram
Screenshot of automation run screen, in which one is able to analyze the data directly, in this example by boxplot and histogram (click to zoom)
  • 定位精度可達0,5µm的重覆性
  • Automatic grading and advanced image processing
  • 大尺寸平台(370mm)以及智慧型Camera 對位,來執行大型樣品的自動化測試
  • 高速平台(50mm/s)來確保高生產效率
  • 六合一旋轉測試模組可以輕易的切換6組獨立測量模組, 從10gf 到200kgf, 下壓, 拉力, 推力
  • 1° 傳感器旋轉解析度和5µm 勾針的同心精度
  • 兩個垂直獨立的Camera 在固定位置, 結合高品質影像擷取系統,作為失效分級以及快速的標靶辨識對位
  • 超簡單的自動化編輯軟體, 允許簡單快速的程式編輯和高自由度
  • 失效模式分級功能, 當機台還在測試中,操作員可專注在其他事情,. 當所有測試完成了, 失效模式可以快速展示給操作員來執行失效分級
  • 在自動化測試執行中, 測試結果可以即時提供給操作員做深入的分析
  • The unique electrically actuated USB Tweezers can be controlled from within the automation
  • Automatic wire detect functionality
  • Execute fiducials while programming
  • Program from tool position or camera
  • Matrix programming
自動化程式架構畫面
自動化程式架構畫面

Automatic wire detect

As more and more companies are making the transition to automatic wire pull testing, the engineers are also finding out its limitations. On many products, the placement of wires is not consistent and simple automation programs will miss the wire or pull two wires at once. XYZTEC's Condor Sigma is the only bond tester in the world to overcome this problem with its automatic wire detect functionality: click to learn more. Contact us to see what is possible on your samples.

Schematic overview of the Condor Sigma integrated in a cabinet with a wafer handler
Schematic overview of the Condor Sigma W12 integrated in a cabinet with a wafer handler. XYZTEC has delivered Condor Sigma bond testers with various different wafer handler systems

Wafer handlers

Another form of automation is the integration with wafer handlers (Equipment Front End Module, EFEM). The Condor Sigma W12 inferfaces with various types of wafer handlers. Integration transforms the bond tester into a fully automated system.

Please contact us for more information and your specific wishes. We have experience with various wafer handler suppliers.

Automatic grading and advanced image processing

The Condor Sigma software can do automatic grading for ball shear testing. Using the advanced Halcon library and high resolution perpendicular cameras with smart lighting systems, we have achieved successful determinations of failure modes for several customers. The computer can accurately determine the percentages of brittle and ductile failures.

Screenshot of the advanced editor for Halcon; program to calculate ductile percentage in failure mode
Screenshot of the advanced editor for Halcon; program to calculate ductile percentage in failure mode

The same library is also used for advanced fiducial recognition for applications that have difficult and inconsistent fiducial marks or where no fiducial marks exist enabling other features to be used. The advanced shape recognition features of Halcon allow engineers to use separate color channels and several image filters. Image segmentation techniques can help to further isolate the unique features that the engineer is interested in. The result can be used as the basis for positioning correction (for example wire detect).

Execute fiducials while programming

The programming of an automation sequence just got a whole lot easier, with the possibility to execute fiducials during programming. Even if the sample has slightly moved or is replaced with a different sample, running the fiducials from the editor will ensure that added or changed test positions and commands are correct.

The green lines in this simple automation program have verified positions
The green lines in this simple automation program have verified positions

Program from camera

Automation programming can be done from the tool position or either of the camera systems on your Sigma. Another improvement is that it is now possible to check fiducials against multiple photos so that failed recognitions during the automation runs occur less often.

Screenshot of grading run setup
Screenshot of grading run setup (click to zoom)

它也可以在你的產品執行!

如果你有興趣使用你的產品在 Condor Sigma上做自動化展示, 或更多想法在你們產品的做推拉力測試應用, 請在 今天聯絡我們!


© 1999-2016 XYZTEC BV Disclaimer, Privacy, Cookies
Technology leader in bond testing worldwide